Custom poly mailers and bags,
manufactured at the U.S. border.
Made-to-spec poly mailers, poly bags and suffocation-warning bags for e-commerce brands, retailers and distributors — extruded, printed and converted under one roof, minutes from the U.S. border.
Packaging built to your specification.
Three poly lines we make in-house — every one made to order, never off the shelf — plus the protective layer that goes around them.
Built to your spec
Every order is configured from the ground up. The variables we tune to your product:
Now making the protective layer, too.
Beyond the poly, Synergy now makes the protective layer your product needs around it — engineered foam, cushioned bubble mailers, and self-seal bubble bags, all Tijuana-made on the same nearshore, USMCA duty-free lane.
Now labeling it, too.
Beyond packaging, Synergy now supplies the industrial labels that ride on the product, the carton, the cable and the machine — identification, compliance, security and traceability labels built to survive wash, chemicals, abrasion, UV and extreme temperatures, on the same nearshore, USMCA duty-free lane.
Ten label types, one nearshore line
Each one made to your spec — material, adhesive, print and finish matched to how it has to survive.
- Cable & wire ID
- Product & branding
- Textile & furniture
- Security / VOID
- Safety & standards
- Electronics & nameplates
- Serialized / sequential
- Fluorescent
- FIFO rotation
- Shipping & packaging
Retail and marketplace ready, in the pack count your channel needs.
Selling into Walmart, Amazon, Costco, a subscription box — every channel has its own pack-count expectations and compliance rules. We configure your packaging to the format that ships through the door cleanly.
Each channel has its own compliance requirements — UPC and FNSKU placement, suffocation-warning copy, polybag thickness minimums, prep-center labeling, hanger formats. Tell us where you're selling and we'll spec the bag for it.
The industries we supply.
From single-brand DTC shippers to national distributors — poly packaging that moves product, protects it, and keeps it compliant.
One roof, the whole process.
Resin in, finished bags out — extrusion, printing and conversion run as a single integrated line.
Full batch traceability
Every finished bag traces back through its production run to the supplier resin lot — documented and available on request.
From spec to shipment.
A clear path from your first set of dimensions to a pallet crossing the border.
Share your spec
Send dimensions, gauge, quantities and artwork. New to poly packaging? We'll help you spec it from the ground up.
Costed quote
We cost the job across extrusion, printing and conversion and return a clear, line-itemed quote — fast.
Proof & approval
Artwork and print proofs are reviewed and signed off before a single meter of film runs.
Production
Your order is extruded, printed and converted on our own lines — one roof, no outside hand-offs.
Quality & traceability
Every run is checked and lot-traced — finished bags trace back through the run to the supplier resin lot.
Cross-border delivery
Shipped FOB Baja California — short, predictable lead times into the United States.
A manufacturing partner, at the border.
Nearshore, not offshore
Manufactured in Tijuana and shipped FOB Baja California — days, not weeks. Shorter lead times, lower freight, none of the overseas shipping risk.
Vertically integrated
Extrusion, printing and conversion under one roof. One supplier, one point of accountability — no hand-offs between vendors.
Engineered to spec
Every order built to your dimensions, gauge, film blend, print and closure. No off-the-shelf compromises.
Traceable by design
Lot and batch traceability built in — every finished bag traces back through its production run to the supplier resin lot.
Your quotes and orders, on demand.
Every active customer gets a private portal — view your live quotes, track sales orders through production, and see what we have on file for your account.
Available 24/7, bilingual English / Spanish. Built into the same operating system our team runs the plant on, so what you see is what we see.
WHAT YOU SEE
- ·Live quotes, line by line — what you asked for, what we priced.
- ·Sales orders with status — open, in production, closed.
- ·PO numbers, dates and deposit status on every order.
- ·One click between English and Spanish.
A vertically integrated poly-packaging plant.
Synergy Packaging & Manufacturing is a custom poly-packaging manufacturer in Tijuana, Baja California — a single plant running film extrusion, flexographic printing and bag conversion in-house.
We supply U.S. and Mexican brands, retailers and distributors with mailers and bags built to spec, on dependable nearshore lead times. Because the whole process lives under one roof, there is one team accountable for your order — from resin to finished, lot-traced pallet.
Beyond the poly we extrude, we now make the protective layer that goes around it — engineered foam, bubble mailers and bubble bags — so the full protective pack ships from one nearshore source.
AT A GLANCE
- Location
- Tijuana, Baja California, México
- Process
- Extrusion · Printing · Conversion
- Shipping
- FOB Baja California, México
- Output
- Up to 7.8M finished bags / month
- Traceability
- Lot & batch, every run
Let's quote your packaging.
Send your specs — dimensions, gauge, quantities and artwork — and we'll turn around a costed quote.